MODULAR OPERATION THEATRE / THEATER (OT) MANUFACTURER

At LCGC LABS, we design, plan, and manufacture your Modular Operation Theatre, Operation Theatre Equipments, OT Session Module, Wall Panels, Room Doors, Plenum, Windows, Flooring, and Ceiling, Lights, Air Handling Units (AHU), and Control Panels. Alongside, we provide Operation Theatre Setup, Design Management, and Maintenance Services. Our setup is situated in Hyderabad, India, and our services are offered to all industries across the country!
Both single and multi-specialty hospitals require a fully functional OT. And proper hygiene, sanitation, controlled humidity, and temperature are critical for any modular operation theatre. And we devise our design plans to satisfying all the needs of your OT. LCGC LABS have been providing world-class Modular operation theatres all over India, showing utmost

Largely, Operation Theatres are divided into four zones. They are namely –

  1. Protective zone
  2. Clean zone
  3. Aseptic zone
  4. Disposable zone.

Everything is taken care of by the hospital management. From patient’s and staff’s entry to the disposing of non-useful materials, everything is monitored thoroughly. Control of external temperature and humidity, along with hygiene and cleanliness, is a must at hospitals. And our Modular Operation Theatres help keep the most amicable conditions for your sensitive surgeries!

Our Services and products include –

At LCGC LABS, we offer you 360° solution relating to Modular OT. We plan, design, assemble and customize a plan suitable for your Modular OT and specific requirements. We leave no stones unturned in ensuring the perfection of your OT. Complying with the technical guidelines of ASHRAE, cGMP, and WHO, we follow the industry requirements in completing your OT setup.

Features of the Modular OT are –

Operation Theatre Plenum

At LCGC LABS, we offer you a top-notch ceiling-mounted plenum perfect for your works. We use MS powder coated or SS 304 in the production of these plenums and enclose them with a PUF sandwich panel or EGP steel panel. It also has quality HEPA filters with discharge grills diffusers and DOP installed either horizontally or vertically. We offer profile structure coated with MS powder and integrated SS frames for the filter placement. Also, the rails of aluminum profile provide a secure and seamless false ceiling installation.

Exclusivity

Technical specification:

Technical specification:

VariablesSpecifications
HousingStainless steel 304
Panel typePuff
Air changes per hour20
Face air velocity25-35 FPM
Internal pressure>2.5 Pa
HEPA filter0.9999
Particle reduction0.3 micron
ClassH 14
Filter protectionPerforated grille
Temperature21C +/-3C
HumidityRH 20-60%
Power supply220V single phase
Cleanliness classClass 100

Operation Theatre Wall Panel

We design and develop wall panels specifically catering to your modular operation theatre. While maintaining the OT hygiene requirement, we customize the configurations according to your requirements.

Three types of wall panels are available, namely –

Features:

Technical specification:

 Panel Thickness50, 60, 80, and 100 (mm)
MaterialGI Powder or SS304 or Aluminum
CoatingAntimicrobial Coating
SealPVC
Insulating MaterialPolyurethane foam
Thermal Conductivity0.02 W/mk at 10°C
Density of Foam45kg/m3
Weight of Panel1.36kg/m3
ComplianceISO Class8
 Fire resistance wallThermowall
MaterialStainless steel/ Tempered glass/Acrylic/HPLStainless steel/ Metal wall
CoatingAnti-microbial powder coatRAL/NCS
Panel typeSolid core panelSolid core panel
Wall thickness>100 mm>100 mm
Standard width1,200-1,500 mm1,200 mm
Wall heightsUp to 5,000 mmUp to 3,500 mm
Fire resistance classF130 under EN 13501-2
Heating system connectionsFlexible plastic hoses and compression sleeves
Supply230-240V/50-60Hz
Hot water heat outputMax. 130 W/m2
Electric heating powerMax. 330 W/m2

Operation Theatre Room Doors

Our experts comply with the international healthcare standards in designing the modular operation theatre room doors. Alongside maintaining hygiene, we ensure fire and smoke safety, airtightness, and soundproofing for the doors. LCGC LAB’s OT Room Door also allows integration of 3rd party sensing, monitoring, and security systems.

Exclusivity

Features:

Technical specification:

MaterialPower coated or SS304
Door size2135mm x 915mm (Swing)
2440mm x 2440mm (Sliding)
Available control systemsPush buttons
Automatic access
Emergency opening
Display UnitLED Display
Door typeAutomatic
Semi-automatic
Manual
PanelCeiled edges with all resistant

Technical specification:

 Hermetically sealed OT doorRadiation shield OT door
Door typeSliding/HingeSliding/Hinge
SealHermeticalHermetical
Core materialInjected polyurethanePolyurethane
Core thickness52 mm50 mm
Radiation-proof lining-Lead
Lining thickness-2 mm
Cover4 mm HPL on both sides4 mm HPL on both sides
The thickness of door blade60 mm60 mm
FrameExtruded aluminum profileExtruded aluminum
Gasket on the wall frame3 tier EPDM sealing3 tier EPDM sealing
Door handleSolid stainless-steel leverSolid stainless-steel
ComplianceCE markedCE marked
Pressure capacity-75 Pa
Noise insulation-Up to 28dB

Operation Theatre Windows

We design and place stainless steel and regular or electric glass windows for your modular OT.  

Features :

Material UsedToughened glass
Available Thickness10mm
Resistance ControlAll resistant

Technical specification:

Single sided window  Double sided window  
ConstructionNominal dimensionsWindow materialConstructionNominal dimensionsWindow material
(In mm)(In mm)
Framed window14325.6x10972.8Tempered glassFramed window14325.6x10972.8Tempered glass
10972.8x14630.410972.8x14630.4
Fire-rated glassFire-rated glass
SDPVCSDPVC
PolycarbonatePolycarbonate
AcrylicAcrylic
Frameless windows14325.6x10972.8Tempered glassFrameless window14325.6x10972.8Tempered glass
10972.8x14630.410972.8x14630.4
Fire-rated glassFire-rated glass
SDPVCSDPVC
PolycarbonatePolycarbonate
AcrylicAcrylic

Switch Glass Privacy Windows:

Windows that can switch between fully transparent to opaque are available for privacy inside cleanrooms. Kaizen provides international standard window panels with customized configurations ensures better security and higher durability.

Technical specification:

VariablesSpecifications
Glass typeLaminated/annealed/tempered
Size1,828.6x3,683 mm
Environmental storage-20° to 70°C
Operational range-10° to 70°C
Electrical65 VAC ± 5V
Power>1 W/ft2
Switching timeApprox. 100 milliseconds at room temperature
Optical transmission75% view angle
Life10+ years

Modular Operation Theatre Flooring and Ceiling

Equipment and systems used in a modular operation theatre are expensive as well as sensitive. Their appropriate maintenance requires quality flooring and ceiling to avoid any damages. That is why at LCGC LABS, we provide you with top quality, fire, and water-resistant Modular OT Flooring and Ceilings with antimicrobial coating.  Moreover, you have the option to customize their colors and designs. With our ISO graded materials and highly customized configurations, you are assured of nothing but the best!

Features

Technical specification:

Material usedEpoxy or Vinyl Flooring
ThicknessStandard 2mm or customized
Resistant toChemical
Dust
Bacteria
Fire
MaterialAluminium alloy
Capacity1000CFM to 35,000CFM
CompatibilityISO class8
VariablesSpecifications
Total thickness2 mm
Roll dimensions (WxL)2x20 mm
Tile format608x608 mm
Fire ratingBf1-s1
Slip resistanceR9
Static electrical propensity<2000V
Electrical resistance>1011 邃ヲ
Particulate cleanability85.66% reduction in particle contamination
The action of micro-organism on the flooringInert and resistant
Chemical resistantExcellent
Resistance to gaseous H2O2No damage
ComplianceCE marking

Corrosion and chemical resistant

Equipment and systems used in a modular operation theatre are expensive as well as sensitive. Their appropriate maintenance requires quality flooring and ceiling to avoid any damages. That is why at LCGC LABS, we provide you with top quality, fire, and water-resistant Modular OT Flooring and Ceilings with antimicrobial coating.  Moreover, you have the option to customize their colors and designs. With our ISO graded materials and highly customized configurations, you are assured of nothing but the best!

Features:

  • Customizable professional design
  • Hygienic and antimicrobial
  • Spot and stain proof
  • Fire resistant
  • Reduced static electricity production
  • Easily cleanable
  • Anti-bacterial and Anti-fungal
  • Corrosion and chemical resistant
VariablesSpecifications
MaterialWet formed a mineral fiber with a durable acoustically transparent membrane
Edge finishPaint sealed for improved cleanroom performance
CoatingAntimicrobial
NRC0.7
CACCAC 41
Temperature range0掳C-49掳C
HumidityRH 99%
Thermal insulation0.40 m2k/W
Weight5.28 kgs/m2
ColourWhite

Operation Theatre Lighting

Highly efficient, bright, and clean lights are a must for any modular OT. And LCGC LABS provides customized sizes and configurations of fluorescent and LED lights suitable to your requirements!

Features

LED panels performance specifications :

Variables Specifications 
Power49-77W
Ceiling grid (module length)300-600 mm
Light sourceReplaceable LED
Mains voltage220V/50-60Hz
Ceiling typeExposed T-bar ceiling
ColourWhite
Color rendering index>80
Average life25,000-70,000 hours
Driver failure rate1% per 5000hours
Ambient temperature+25 C
Operating temperature range-20Cto +35C
ConnectionPush in connector
ISO class2-9 Fraunhofer certified
CertificationIP65
Housing materialSheet steel
Cover materialTempered glass
Internal optic materialAluminum
HeatsinkAluminum sheet steel
LED typeSquare LEDRectangular LED
Luminous flux (In lm)3600, 3900, 6000, 63006000, 6300
Color temperature3000 or 4000 k3000 or 4000 k
Initial luminaire efficiency109- 120 lm/W109- 120 lm/W
Luminous flux tolerance+/- 10%+/- 10%
Dimensions596x596 mm1196x296 mm

Operation Theatre Control Panel

LCGC LABS designs easily accessible, touch-sensitive, high-tech, and smart control panels best suited for your modular operation theatre. Clear image, as well as wide viewing angle aids, are vital operating theatres. We design a central control system for your operation theatres by integrating all technical equipment and controls. We offer you a Tile Membrane type control panel, ensuring the highest sterilization and the best fascia membrane UV resistance!

Features :

Technical specifications:

VariablesSpecifications
Supply voltage230V/50-60Hz
Power consumption<30VA
Size15” TFT
Pixel0.297 x 0.297 mm
Resolution1024x768
Maximum image area304x228 mm2
Brightness450 cd/m2 min.
Contrast1900-01-28 04:01:00
Viewing angle80°
Background light16,2 Million
Response time25 ms
CPUAtom 1.1 GHz
RAM2 GB
Mass storage2 GB (Compact flash type)
Interface4 x USB, HD Audio
GraphicsDVI
LAN1x 10/100/1000 MB/s
Input current700 mA

Air Handling Unit (AHU)

We provide you with chilled water and a DX-type Air Handling Unit. An AHU serves all-around indoor air conditioning. From the temperature and humidity control to the air filtration unit, AHU serves all the purposes.

Features

Technical specifications:

MaterialAluminium Alloy
Capacity1000CFM to 35000 CFM
CompatibilityISO Class8

Temperature Control

  • Cooling Coil – High-quality air-conditioning 12.7 mm copper heat exchange tube hydrophilic aluminium foil corrugated sheet via mechanical expansion
  • Heating Coil (as per requirement)

Filtration

  Primary filter 10 micron and secondary filter 5 microns with efficiency 90% washable HDPE Media in FRP PU coated Frame for GI model mounting after mixing chamber

  Recalculation of 80% air recalculated and 20% fresh air

 Mini plate HEPA filter in aluminium frame Final = 0.3 microns with an efficiency of 99.997% (antimicrobial treated media)

Control Panel:
DX units:

Kaizen provides both air-cooled and water-cooled dx units. These DX units comfort the environment inside the operation theatre. We have designed DX units to meet cleanliness and sterile requirements by following NABH guidelines.

Features:

  •   Easy to clean
  •   Environmentally friendly refrigerant
  •   Compliance with ISO 9001 and ISO 14001
  •   Suitable for multi airflow direction

Technical specifications:

Airflow850 CFM
Auxiliary heaters5KW, 7.5KW, 10KW, 15KW, and 20KW
RefrigerantR410A
Compressor typeScroll
Capacity6,000 Btu/hr
Air throw3.657 m
Overall dimensions853 x 457 x 305 mm
otalBTU/hr55000 to 254000
kW16.0 to 74.4
SensibleBTU/hr55000 to 254000
kW16.0 to 74.4
(26.7°C DB, 17.1°C WB, 11.1°C DP) 37.8% RH
TotalBTU/hr57000 to 269000
kW16.8 to 78.8
SensibleBTU/hr57000 to 269000
kW16.8 to 78.8
(26.7°C DB, 18°C WB, 11.1°C DP) 32.2% RH
TotalBTU/hr60000 to 284000
kW17.7 to 83.2
SensibleBTU/hr60000 to 284000
kW17.7 to 83.2
Electric Reheat
HousingStage aluminum
Capacity (kW)6 to 18
Number of elements2 to 6
Number of stages1 to 3
Supply230V/50-60 Hz
Hot Gas Reheat (24°C)
Capacity (kW)9.1 to 12.7
Humidification
Capacity (kg/hr)5 to 8
Power input (kW)3.7 to 6
Flush cycleAuto
Evaporator Blower
BladesBackward curved
MotorDirect drive EC motor
Nominal horsepower3.8 to 4
CFM @ 50Pa3500 to 12600