MODULAR OPERATION THEATRE / THEATER (OT) MANUFACTURER
At LCGC LABS, we design, plan, and manufacture your Modular Operation Theatre, Operation Theatre Equipments, OT Session Module, Wall Panels, Room Doors, Plenum, Windows, Flooring, and Ceiling, Lights, Air Handling Units (AHU), and Control Panels. Alongside, we provide Operation Theatre Setup, Design Management, and Maintenance Services. Our setup is situated in Hyderabad, India, and our services are offered to all industries across the country!
Both single and multi-specialty hospitals require a fully functional OT. And proper hygiene, sanitation, controlled humidity, and temperature are critical for any modular operation theatre. And we devise our design plans to satisfying all the needs of your OT. LCGC LABS have been providing world-class Modular operation theatres all over India, showing utmost
Largely, Operation Theatres are divided into four zones. They are namely –
- Protective zone
- Clean zone
- Aseptic zone
- Disposable zone.
Everything is taken care of by the hospital management. From patient’s and staff’s entry to the disposing of non-useful materials, everything is monitored thoroughly. Control of external temperature and humidity, along with hygiene and cleanliness, is a must at hospitals. And our Modular Operation Theatres help keep the most amicable conditions for your sensitive surgeries!
Our Services and products include –
At LCGC LABS, we offer you 360° solution relating to Modular OT. We plan, design, assemble and customize a plan suitable for your Modular OT and specific requirements. We leave no stones unturned in ensuring the perfection of your OT. Complying with the technical guidelines of ASHRAE, cGMP, and WHO, we follow the industry requirements in completing your OT setup.
Features of the Modular OT are –
- Operation Theatre plenum
- Operation Theatre Wall Panels
- Operation Theatre Room Doors
- Operation Theatre windows
- Operation Theatre Flooring
- Operation Theatre Ceiling
- Operation Theatre Lighting
- Air handling unit
- Operation Theatre Control panel
- DX unit
Operation Theatre Plenum
At LCGC LABS, we offer you a top-notch ceiling-mounted plenum perfect for your works. We use MS powder coated or SS 304 in the production of these plenums and enclose them with a PUF sandwich panel or EGP steel panel. It also has quality HEPA filters with discharge grills diffusers and DOP installed either horizontally or vertically. We offer profile structure coated with MS powder and integrated SS frames for the filter placement. Also, the rails of aluminum profile provide a secure and seamless false ceiling installation.
Exclusivity
- Unique coating for the plenum
- Oil vapors and chemical attack or disinfectant resistance
- Air conditioning according to the NABH guidelines and customized to your requirements
- Minimum of 2.5 Pa pressure inside the O
Technical specification:
- Class 100 Cleanliness
- 5-8 person occupancy
- 0.3-micron particle retention
- 35 FPM unidirectional airflow velocity
- 7-9 kW minimum equipment load
- 2.5 Pascal positive pressure (minimum)
- 21°C alongside a temperature tolerance of +/- 3 degree
- 220v single phase power supply
- 99.97% filter efficacy
- Two filter stages; Pre-filter and HEPA Filter
Technical specification:
| Variables | Specifications |
|---|---|
| Housing | Stainless steel 304 |
| Panel type | Puff |
| Air changes per hour | 20 |
| Face air velocity | 25-35 FPM |
| Internal pressure | >2.5 Pa |
| HEPA filter | 0.9999 |
| Particle reduction | 0.3 micron |
| Class | H 14 |
| Filter protection | Perforated grille |
| Temperature | 21C +/-3C |
| Humidity | RH 20-60% |
| Power supply | 220V single phase |
| Cleanliness class | Class 100 |
Operation Theatre Wall Panel
We design and develop wall panels specifically catering to your modular operation theatre. While maintaining the OT hygiene requirement, we customize the configurations according to your requirements.
Three types of wall panels are available, namely –
- Laminated walls
- Solid mineral surface walls
- Stainless steel wall
Features:
- Maintains the hygiene standards
- High UV-resistance
- Puff Panel
- Insensitive to spots
- High heat, water, light, and steam resistance
- Chemical attack and corrosion resistance
Technical specification:
| Panel Thickness | 50, 60, 80, and 100 (mm) |
| Material | GI Powder or SS304 or Aluminum |
| Coating | Antimicrobial Coating |
| Seal | PVC |
| Insulating Material | Polyurethane foam |
| Thermal Conductivity | 0.02 W/mk at 10°C |
| Density of Foam | 45kg/m3 |
| Weight of Panel | 1.36kg/m3 |
| Compliance | ISO Class8 |
| Fire resistance wall | Thermowall | |
|---|---|---|
| Material | Stainless steel/ Tempered glass/Acrylic/HPL | Stainless steel/ Metal wall |
| Coating | Anti-microbial powder coat | RAL/NCS |
| Panel type | Solid core panel | Solid core panel |
| Wall thickness | >100 mm | >100 mm |
| Standard width | 1,200-1,500 mm | 1,200 mm |
| Wall heights | Up to 5,000 mm | Up to 3,500 mm |
| Fire resistance class | F130 under EN 13501-2 | |
| Heating system connections | Flexible plastic hoses and compression sleeves | |
| Supply | 230-240V/50-60Hz | |
| Hot water heat output | Max. 130 W/m2 | |
| Electric heating power | Max. 330 W/m2 |
Operation Theatre Room Doors
Our experts comply with the international healthcare standards in designing the modular operation theatre room doors. Alongside maintaining hygiene, we ensure fire and smoke safety, airtightness, and soundproofing for the doors. LCGC LAB’s OT Room Door also allows integration of 3rd party sensing, monitoring, and security systems.
Exclusivity
- Swing door and sliding door
- Manual, automatic, and semi-automatic sliding doors available
- Decontamination barrier
- air-tight doors or hermetical seal doors
Features:
- Stainless steel doors (painted/ plain)
- Several design options
- Radiation and laser attack resistance
- Great soundproofing
- Hermetically sealed gaskets and handles
- Resistance to fire and smoke
Technical specification:
| Material | Power coated or SS304 |
|---|---|
| Door size | 2135mm x 915mm (Swing) |
| 2440mm x 2440mm (Sliding) | |
| Available control systems | Push buttons |
| Automatic access | |
| Emergency opening | |
| Display Unit | LED Display |
| Door type | Automatic |
| Semi-automatic | |
| Manual | |
| Panel | Ceiled edges with all resistant |
Technical specification:
| Hermetically sealed OT door | Radiation shield OT door | |
|---|---|---|
| Door type | Sliding/Hinge | Sliding/Hinge |
| Seal | Hermetical | Hermetical |
| Core material | Injected polyurethane | Polyurethane |
| Core thickness | 52 mm | 50 mm |
| Radiation-proof lining | - | Lead |
| Lining thickness | - | 2 mm |
| Cover | 4 mm HPL on both sides | 4 mm HPL on both sides |
| The thickness of door blade | 60 mm | 60 mm |
| Frame | Extruded aluminum profile | Extruded aluminum |
| Gasket on the wall frame | 3 tier EPDM sealing | 3 tier EPDM sealing |
| Door handle | Solid stainless-steel lever | Solid stainless-steel |
| Compliance | CE marked | CE marked |
| Pressure capacity | - | 75 Pa |
| Noise insulation | - | Up to 28dB |
Operation Theatre Windows
We design and place stainless steel and regular or electric glass windows for your modular OT.
Features :
- Air-tight windows with hermetically seal
- Durable, tough glass
- Venetian blinds (Motorized)
- Sandwiched Frosted glass covered with dark film
- Easily cleanable windows
- Switchable Glass Privacy Windows
| Material Used | Toughened glass |
| Available Thickness | 10mm |
| Resistance Control | All resistant |
Technical specification:
| Single sided window | Double sided window | ||||
|---|---|---|---|---|---|
| Construction | Nominal dimensions | Window material | Construction | Nominal dimensions | Window material |
| (In mm) | (In mm) | ||||
| Framed window | 14325.6x10972.8 | Tempered glass | Framed window | 14325.6x10972.8 | Tempered glass |
| 10972.8x14630.4 | 10972.8x14630.4 | ||||
| Fire-rated glass | Fire-rated glass | ||||
| SDPVC | SDPVC | ||||
| Polycarbonate | Polycarbonate | ||||
| Acrylic | Acrylic | ||||
| Frameless windows | 14325.6x10972.8 | Tempered glass | Frameless window | 14325.6x10972.8 | Tempered glass |
| 10972.8x14630.4 | 10972.8x14630.4 | ||||
| Fire-rated glass | Fire-rated glass | ||||
| SDPVC | SDPVC | ||||
| Polycarbonate | Polycarbonate | ||||
| Acrylic | Acrylic |
Switch Glass Privacy Windows:
Windows that can switch between fully transparent to opaque are available for privacy inside cleanrooms. Kaizen provides international standard window panels with customized configurations ensures better security and higher durability.
Technical specification:
| Variables | Specifications |
|---|---|
| Glass type | Laminated/annealed/tempered |
| Size | 1,828.6x3,683 mm |
| Environmental storage | -20° to 70°C |
| Operational range | -10° to 70°C |
| Electrical | 65 VAC ± 5V |
| Power | >1 W/ft2 |
| Switching time | Approx. 100 milliseconds at room temperature |
| Optical transmission | 75% view angle |
| Life | 10+ years |
Modular Operation Theatre Flooring and Ceiling
Equipment and systems used in a modular operation theatre are expensive as well as sensitive. Their appropriate maintenance requires quality flooring and ceiling to avoid any damages. That is why at LCGC LABS, we provide you with top quality, fire, and water-resistant Modular OT Flooring and Ceilings with antimicrobial coating. Moreover, you have the option to customize their colors and designs. With our ISO graded materials and highly customized configurations, you are assured of nothing but the best!
Features
- Customizable professional design
- Hygienic and antimicrobial
- Spot and stain proof
- Fire resistant
- Reduced static electricity production
- Anti-bacterial and Anti-fungal
- Corrosion and chemical resistant
- Easily cleanable
Technical specification:
| Material used | Epoxy or Vinyl Flooring |
|---|---|
| Thickness | Standard 2mm or customized |
| Resistant to | Chemical |
| Dust | |
| Bacteria | |
| Fire | |
| Material | Aluminium alloy |
| Capacity | 1000CFM to 35,000CFM |
| Compatibility | ISO class8 |
| Variables | Specifications |
|---|---|
| Total thickness | 2 mm |
| Roll dimensions (WxL) | 2x20 mm |
| Tile format | 608x608 mm |
| Fire rating | Bf1-s1 |
| Slip resistance | R9 |
| Static electrical propensity | <2000V |
| Electrical resistance | >1011 邃ｦ |
| Particulate cleanability | 85.66% reduction in particle contamination |
| The action of micro-organism on the flooring | Inert and resistant |
| Chemical resistant | Excellent |
| Resistance to gaseous H2O2 | No damage |
| Compliance | CE marking |
Corrosion and chemical resistant
Equipment and systems used in a modular operation theatre are expensive as well as sensitive. Their appropriate maintenance requires quality flooring and ceiling to avoid any damages. That is why at LCGC LABS, we provide you with top quality, fire, and water-resistant Modular OT Flooring and Ceilings with antimicrobial coating. Moreover, you have the option to customize their colors and designs. With our ISO graded materials and highly customized configurations, you are assured of nothing but the best!
Features:
- Customizable professional design
- Hygienic and antimicrobial
- Spot and stain proof
- Fire resistant
- Reduced static electricity production
- Easily cleanable
- Anti-bacterial and Anti-fungal
- Corrosion and chemical resistant
| Variables | Specifications |
|---|---|
| Material | Wet formed a mineral fiber with a durable acoustically transparent membrane |
| Edge finish | Paint sealed for improved cleanroom performance |
| Coating | Antimicrobial |
| NRC | 0.7 |
| CAC | CAC 41 |
| Temperature range | 0掳C-49掳C |
| Humidity | RH 99% |
| Thermal insulation | 0.40 m2k/W |
| Weight | 5.28 kgs/m2 |
| Colour | White |
Operation Theatre Lighting
Highly efficient, bright, and clean lights are a must for any modular OT. And LCGC LABS provides customized sizes and configurations of fluorescent and LED lights suitable to your requirements!
Features
- Highly durable
- Maximum 3150 lumens
- Customizable sizes and configurations
- ISO standards cleanliness certification
- Dust and water-resistant
LED panels performance specifications :
| Variables | Specifications | ||
|---|---|---|---|
| Power | 49-77W | ||
| Ceiling grid (module length) | 300-600 mm | ||
| Light source | Replaceable LED | ||
| Mains voltage | 220V/50-60Hz | ||
| Ceiling type | Exposed T-bar ceiling | ||
| Colour | White | ||
| Color rendering index | >80 | ||
| Average life | 25,000-70,000 hours | ||
| Driver failure rate | 1% per 5000hours | ||
| Ambient temperature | +25 C | ||
| Operating temperature range | -20Cto +35C | ||
| Connection | Push in connector | ||
| ISO class | 2-9 Fraunhofer certified | ||
| Certification | IP65 | ||
| Housing material | Sheet steel | ||
| Cover material | Tempered glass | ||
| Internal optic material | Aluminum | ||
| Heatsink | Aluminum sheet steel | ||
| LED type | Square LED | Rectangular LED | |
| Luminous flux (In lm) | 3600, 3900, 6000, 6300 | 6000, 6300 | |
| Color temperature | 3000 or 4000 k | 3000 or 4000 k | |
| Initial luminaire efficiency | 109- 120 lm/W | 109- 120 lm/W | |
| Luminous flux tolerance | +/- 10% | +/- 10% | |
| Dimensions | 596x596 mm | 1196x296 mm |
Operation Theatre Control Panel
LCGC LABS designs easily accessible, touch-sensitive, high-tech, and smart control panels best suited for your modular operation theatre. Clear image, as well as wide viewing angle aids, are vital operating theatres. We design a central control system for your operation theatres by integrating all technical equipment and controls. We offer you a Tile Membrane type control panel, ensuring the highest sterilization and the best fascia membrane UV resistance!
Features :
- Separate tiles for different times
- Time elapse clock
- Temperature and humidity resistance and control
- HEPA Filter condition
- Gas alarm panel
- Control over air pressure, velocity, and general lighting
- General lighting control
Technical specifications:
| Variables | Specifications |
|---|---|
| Supply voltage | 230V/50-60Hz |
| Power consumption | <30VA |
| Size | 15” TFT |
| Pixel | 0.297 x 0.297 mm |
| Resolution | 1024x768 |
| Maximum image area | 304x228 mm2 |
| Brightness | 450 cd/m2 min. |
| Contrast | 1900-01-28 04:01:00 |
| Viewing angle | 80° |
| Background light | 16,2 Million |
| Response time | 25 ms |
| CPU | Atom 1.1 GHz |
| RAM | 2 GB |
| Mass storage | 2 GB (Compact flash type) |
| Interface | 4 x USB, HD Audio |
| Graphics | DVI |
| LAN | 1x 10/100/1000 MB/s |
| Input current | 700 mA |
Air Handling Unit (AHU)
We provide you with chilled water and a DX-type Air Handling Unit. An AHU serves all-around indoor air conditioning. From the temperature and humidity control to the air filtration unit, AHU serves all the purposes.
Features
- Humidity control
- Proficient air filtration
- HEPA filters with99.997% efficiency against microbes
- 20% fresh and 80% recirculated air for AHU
- Energy efficiency
- Anti-freezing feature
- Air damper
- Minimal vibration
- Temperature Control
- Cooling Coil and Heating Coil
Technical specifications:
| Material | Aluminium Alloy |
| Capacity | 1000CFM to 35000 CFM |
| Compatibility | ISO Class8 |
Temperature Control
- Cooling Coil – High-quality air-conditioning 12.7 mm copper heat exchange tube hydrophilic aluminium foil corrugated sheet via mechanical expansion
- Heating Coil (as per requirement)
Filtration
Primary filter 10 micron and secondary filter 5 microns with efficiency 90% washable HDPE Media in FRP PU coated Frame for GI model mounting after mixing chamber
Recalculation of 80% air recalculated and 20% fresh air
Mini plate HEPA filter in aluminium frame Final = 0.3 microns with an efficiency of 99.997% (antimicrobial treated media)
Control Panel:
DX units:
Kaizen provides both air-cooled and water-cooled dx units. These DX units comfort the environment inside the operation theatre. We have designed DX units to meet cleanliness and sterile requirements by following NABH guidelines.
Features:
- Easy to clean
- Environmentally friendly refrigerant
- Compliance with ISO 9001 and ISO 14001
- Suitable for multi airflow direction
Technical specifications:
| Airflow | 850 CFM |
| Auxiliary heaters | 5KW, 7.5KW, 10KW, 15KW, and 20KW |
| Refrigerant | R410A |
| Compressor type | Scroll |
| Capacity | 6,000 Btu/hr |
| Air throw | 3.657 m |
| Overall dimensions | 853 x 457 x 305 mm |
| otal | BTU/hr | 55000 to 254000 | |
| kW | 16.0 to 74.4 | ||
| Sensible | BTU/hr | 55000 to 254000 | |
| kW | 16.0 to 74.4 | ||
| (26.7°C DB, 17.1°C WB, 11.1°C DP) 37.8% RH | |||
| Total | BTU/hr | 57000 to 269000 | |
| kW | 16.8 to 78.8 | ||
| Sensible | BTU/hr | 57000 to 269000 | |
| kW | 16.8 to 78.8 | ||
| (26.7°C DB, 18°C WB, 11.1°C DP) 32.2% RH | |||
| Total | BTU/hr | 60000 to 284000 | |
| kW | 17.7 to 83.2 | ||
| Sensible | BTU/hr | 60000 to 284000 | |
| kW | 17.7 to 83.2 | ||
| Electric Reheat | |||
| Housing | Stage aluminum | ||
| Capacity (kW) | 6 to 18 | ||
| Number of elements | 2 to 6 | ||
| Number of stages | 1 to 3 | ||
| Supply | 230V/50-60 Hz | ||
| Hot Gas Reheat (24°C) | |||
| Capacity (kW) | 9.1 to 12.7 | ||
| Humidification | |||
| Capacity (kg/hr) | 5 to 8 | ||
| Power input (kW) | 3.7 to 6 | ||
| Flush cycle | Auto | ||
| Evaporator Blower | |||
| Blades | Backward curved | ||
| Motor | Direct drive EC motor | ||
| Nominal horsepower | 3.8 to 4 | ||
| CFM @ 50Pa | 3500 to 12600 |