LCGC LABS is a pioneering name in the Modular Cleanroom Manufacturing Industry. Our expertise serves in numerous industries, catering to all your industry-specific requirements. From agricultural research, medical and healthcare facilities to the aerospace industry, metallurgy, TV panel assembly, and quality control, we devise modular cleanrooms meeting all your research and production demands. Situated in Hyderabad, we serve industries all across India with our top-notch services!
Modular cleanrooms are controlled, contamination-free settings suitable for sensitive operations. At LCGC LABS, we plan and design a complete customized modular cleanroom satisfying your requirements. Our team strives to deliver sanitized and contamination-free working environment for your critical work. Such a working environment will help increase the production and research efficacy no matter what industry you are in!

At LCGC LABS, we mainly serve the given industries:

The Services included under our Modular Cleanroom are -

At LCGC LBAS, we design futuristic cleanrooms that are flexible and adaptable according to your requirements. We ensure customization, high quality, and low cost at every step of your cleanroom turnkey. Alongside meeting all your requirements. We comply with the industry standards in furnishing a top-class cleanroom!

Features:

We serve the following cleanroom turnkey -

1.Hard-wall Cleanrooms

We develop highly reliable, free-standing hard wall cleanrooms catering to your perilous operations. The durable stainless-steel frame ensures positive pressure indoors, creating great work conditions with no signs of contamination.

Our design utilized variable dampers that ensure the highest sustainability and internal pressure. The dampers control both the internal pressure and air flow. Thus, it results in minimal infiltration caused by external factors.

Uniqueness:

Technical specifications (Frame structure):

VariablesSpecifications
Frame MaterialPowder coated steel/Aluminium
Internal height2438.4mm
Overall height3048mm
Ceiling50.8 HD T-bar with anodized aluminum
Ceiling panelSealed edges
Partition panelsAcrylic/ Static-dissipative PVC/ Polycarbonate/ Polypropylene/ Tempered Glass/ Stainless Steel
Panel dimensions (In mm)1219.2x2133.6
HEPA filter99.995% efficient @ 0.3micron

Components of Hard Wall Cleanroom:

Following are the components of hardwall cleanroom:

  • 1. Enclosure Section
  • 2. Cleanroom Supplies Section
  • 3. Air Treatment Section

1. Enclosure Section

The Wall Panels

We offer you robust, easily cleanable, and simply installable wall panels. Made of ISO-grade products,  they easily comply with international standards. And customizable solutions will make your workspace better!

VariablesSpecifications
Standard Size (W x H)1200x3000 mm
Thickness25 to 150 mm
MOCPowder coated/Precoated galvanised steel/ Stainless steel
InfillPUF (Polyurethane Foam)
PIR (Poly Iso Rinate)
Mineral Wool/Glass wool/Rockwool
FRP
CPVC
Barrier wall panelsAcrylic
SDPVC
Polycarbonate
ProfileAluminium/GI
Fire resistance classF130 under EN 13501-2
ComplianceISO 5

Windows

We customize and pre-cut the window to fit your window frame. Our team ensures premium quality windows that are easy to clean. Our tailored customization allows your window panels of versatile functionality.

Technical specifications:

Door typeManual door 
DoorSliding doorSwing door
PanelsAcrylic/PVCAcrylic/PVC
Panel typePuff panelPuff panel
FrameAluminiumAluminium/Stainless steel
Dimensions (In mm)1016x2083914x2057 (Single swing)
1829x2057 (Double swing)
Door typeAutomatic door
DoorSliding doorDouble slide door
Dimensions2438.4x2336.83754.75x2336.8
PanelsGlass/PVC/CustomizedGlass/PVC/Customized
Panel typePuff panelPuff panel
FrameAluminumAluminum
ComplianceUL, NFPAUL, NFPA
FinishClear/Dark bronzeClear/Dark bronze

Doors

At LCGC LABS, we provide both ISO graded automatic and manual doors as per your requirements. They are equipped with a control panel on the right side. Moreover, these doors are easy to install and customize!

Technical specifications:

Single sided window  Double sided window   
ConstructionNominal dimensionsWindow materialConstructionNominal dimensionsWindow material
(In mm)(In mm)
Framed window14325.6x10972.8Tempered glassFramed window14325.6x10972.8Tempered glass
10972.8x14630.4Fire-rated glass10972.8x14630.4Fire-rated glass
SDPVCSDPVC
PolycarbonatePolycarbonate
AcrylicAcrylic
Frameless windows14325.6x10972.8Tempered glassFrameless window14325.6x10972.8Tempered glass
10972.8x14630.4Fire-rated glass10972.8x14630.4Fire-rated glass
SDPVCSDPVC
PolycarbonatePolycarbonate
AcrylicAcrylic

Switchable Glass Privacy Windows

Privacy of cleanrooms is crucial. That is why we design privacy glass windows that can fully switch from transparent to opaque. We comply with the international standards in making these windows and customize them accordingly

Technical specifications:

VariablesSpecifications
Glass typeLaminated/annealed/tempered
Size1,828.6x3,683 mm
Environmental storage-20° to 70°C
Operational range-10° to 70°C
Electrical65 VAC ± 5V
Power>1 W/ft2
Switching timeApprox. 100 milliseconds at room temperature
Optical transmission75% view angle
Life10+ years

Flooring and Ceiling

We deliver complete ISO-grade flooring and ceiling suitable for your modular cleanrooms. Our flooring and ceilings are durable and provide a controlled environment indoors. With customized flooring mats and ceiling panels, you will see no contamination and better noise canceling!

Technical specifications:

VariablesSpecifications
CoatingVinyl powder coated
Roll dimensions (W x L)2x20 m
Tile format608x608 mm
ColourBlue/Grey/Customized
Thermal conductivity0.25 W/(m.k)
Fire ratingBf1-s1
Slip resistanceR9
Heat resistance0° to 50°C
Air cleanliness classISO 4
Load resistance40 kg/sq. cm
Static electrical propensity<2000V
Electrical resistance>1011 Ω
Particulate cleanability85.66% reduction in particle contamination
The action of micro-organism on the flooringInert and resistant
Chemical resistantExcellent
Resistance to gaseous H2O2No damage
ComplianceCE marking

1.6 Cleanroom Ceiling:

LCGCLABS provides panels for cleanroom ceiling. These ceilings are easy to clean and perforated with excellent sound blocking. These panels are highly durable and provide cleanliness up to ISO class 7. LCGCLABS designs fire safe ceiling panels for versatile applications including cleanrooms, laboratories, and surgical areas.

Technical specifications:

VariablesSpecifications
Ceiling gridT-joists with slide in dividers
Ceiling grid materialPowder coated SS/ Stainless steel
MaterialPolypropylene
Fire-safe SS 304
Powder coated steel
Clear Acrylic
SDPVC
Edge finishPaint sealed for improved cleanroom performance
CoatingAntimicrobial
NRC0.7
CACCAC 41
Temperature range0°C-49°C
HumidityRH 99%
Thermal insulation0.40 m2k/W
Weight5.28 kgs/m2
ColourWhite

2. Cleanroom Supplies Section :

Pass-Through Compartments

We design our pass-through chambers for comfortable and complication-free material transfer. Alongside controlling the extent of cross-contamination, they provide better ease of transportation within the cleanroom that can be customized accordingly.

Technical specifications:

VariablesAccessories
Chamber materialStainless steel
ConstructionDouble wall design
MountingFloor/Wall
DimensionsCustomized
LatchAll steel
Viewing windowTempered glass
AccessoriesAutomatic doors
Alert alarms
ULPA filtered air shower
LED lights
Smart access control

Air Showers

We equip or air showers with high-velocity air jets to ensure minimal contamination within the cleanroom.  The configuration is highly customizable according to your requirements!

Technical specifications:

VariablesSpecifications
Air changeUp to 743/hr
Initial airflow velocity20-22 m/s
Number of nozzles1936-06-01 00:00:00
Air shower duration12 seconds
Persons/min2023-04-01 00:00:00
Person per cycle2021-06-01 00:00:00
Pre-filter85% Arrestance, 20% efficiency
HEPA filter99.99% efficient @ 0.3micron
FrameElectro galvanised steel
CoatingWhite oven baked epoxy powder coated
Electrical220-240V/50-60 Hz
110-130V/50-60 Hz
DimensionsCustomized
Included accessoriesPhotophilic pressure gauge
Control panel
LED lights
Ionizing bars
Fan filtration unit
ComplianceUL listed
VariablesSpecifications
Power5 HP
Supply230-440V/50-60Hz
CFM @2” WG1820
RPM3600
Wheel diameter343 mm
Filter99.99% efficient @ 0.3 micron
ClassH 14

3. Air Treatment Section :

Air-conditioning

Proper air conditioning is crucial in performing complicated and sensitive operations. That is why we abide by the NABH guidelines in setting up customized, tailored air conditioning solutions in your cleanrooms.

A. Technical specifications (Air cooled unit):

(23.9°C DB, 16.1°C WB, 11.1°C DP) 44.6% RH
TotalBTU/hr54000 to 220000
kW15.9 to 64.4
SensibleBTU/hr54000 to 220000
kW15.9 to 64.4
(26.7°C DB, 17.1°C WB, 11.1°C DP) 37.8% RH
TotalBTU/hr57000 to 231000
kW16.7 to 67.7
SensibleBTU/hr57000 to 231000
kW16.7 to 67.7
(26.7°C DB, 18°C WB, 11.1°C DP) 32.2% RH
TotalBTU/hr60000 to 242000
kW17.5 to 71.0
SensibleBTU/hr60000 to 242000
kW17.5 to 71.0
Electric Reheat
HousingStage aluminum
Capacity (kW)6 to 18
Number of elements2 to 6
Number of stages1 to 3
Supply230V/50-60 Hz
Hot Gas Reheat (24°C)
Capacity (kW)9.5 to 13.5
Humidification
Capacity (kg/hr)5 to 8
Power input (kW)3.7 to 6
Flush cycleAuto
Evaporator Blower
BladesBackward curved
MotorDirect drive EC motor
Nominal horsepower3.8 to 4
CFM @ 50Pa3500 to 12600

B. Technical specifications (Water cooled units):

(23.9C DB, 16.1C WB, 11.1C DP) 44.6% RH
TotalBTU/hr55000 to 254000
kW16.0 to 74.4
SensibleBTU/hr55000 to 254000
kW16.0 to 74.4
(26.7C DB, 17.1C WB, 11.1C DP) 37.8% RH
TotalBTU/hr57000 to 269000
kW16.8 to 78.8
SensibleBTU/hr57000 to 269000
kW16.8 to 78.8
(26.7C DB, 18C WB, 11.1C DP) 32.2% RH
TotalBTU/hr60000 to 284000
kW17.7 to 83.2
SensibleBTU/hr60000 to 284000
kW17.7 to 83.2
Electric Reheat
HousingStage aluminum
Capacity (kW)6 to 18
Number of elements2 to 6
Number of stages1 to 3
Supply230V/50-60 Hz
Hot Gas Reheat (24C)
Capacity (kW)9.1 to 12.7
Humidification
Capacity (kg/hr)5 to 8
Power input (kW)3.7 to 6
Flush cycleAuto
Evaporator Blower
BladesBackward curved
MotorDirect drive EC motor
Nominal horsepower3.8 to 4
CFM @ 50Pa3500 to 12600

Dehumidification Units

Whether for medical, pharmaceuticals, or microelectronic and semiconductors industry, humidity can cause unfaltering damage to any research and production. That is why LCGC LABS provides smart, well-tailored, standard dehumidification units to stabilize the indoor humidity to an acceptable level!  

Technical specifications:
VariablesSpecifications
HousingStainless steel
CoatingZinc coat
Desiccant materialSilica gel
Material size2-5 mm
Humidity @21C temperatureAdsorption rate
50% RH498.9 to 2994 g/hr
30% RH362.9 to 2268 g/hr
10% RH136.1 to 816.5 g/hr
Nominal DimensionsProcess AirflowReactivation AirflowWeightFull Load AMPReactivation HeatPowerVoltage
(mm)(WDH)(CFM`)(CFM)(kg)(BTUH)(Watts)
756x311x5595015391232401400120V/60Hz
924x622x69215045861897253850240V/60Hz
1130x845x8193009013632.9194486900240V/60Hz

Exhaust

Proper ventilation is a must for cleanrooms in creating a controlled, contamination-free cleanroom. And we offer a high capacity exhaust of customized configurations while minimizing the noise.

Technical specifications:

VariablesSpecifications
CFM3000
Power108 VAC
208 VAC
Motor size0.25 to 2 HP
Average air velocity13 m/s
MountCeiling/Floor
HEPA filter99.99% efficient @ 0.3micron
Fan typeHigh volume centrifugal fan

2.Softwall cleanroom/ Portable cleanroom

At LCGC LABS, we devise and design your soft wall cleanroom solutions considering cost-efficiency, high flexibility, and easy installation. We will design your soft wall cleanrooms with thorough customization and industry specifics.

Exclusivity

Components of portable cleanroom/ soft wall cleanroom:

1.Enclosure section

Ceiling panels

Our soft-wall cleanroom ceiling panels are high-quality made of ISO-grade products. These panels provide excellent noise cancellation and fire safety, along with customizable configurations.

Curtains:

We offer durable curtains for your soft-wall cleanrooms. You can customize the patterns according to your taste!

Technical specifications:

VariablesSpecifications
Ceiling gridT-joists with slide in dividers
Ceiling grid materialPowder coated SS/ Stainless steel
MaterialPolypropylene
Fire-safe SS 304
Powder coated steel
Clear Acrylic
SDPVC
Edge finishPaint sealed for improved cleanroom performance
CoatingAntimicrobial
NRC0.7
CACCAC 41
Temperature range0°C-49°C
HumidityRH 99%
Thermal insulation0.40 m2k/W
Weight5.28 kgs/m2
ColourWhite
ComplianceISO 7

Cleanroom Curtains:

LCGCLABS offers highly durable curtains for softwall cleanrooms. Clear curtains and strip shields are available in customized configurations to meet specialized cleanroom requirements.

Technical specifications:

VariablesSpecifications
FrameAluminum/Stainless steel
CeilingT-grid ceiling
Nominal internal height2438.4 mm
HEPA filter99.995% efficient @ 0.3micron
Curtain materialStatic dissipative vinyl
SDPVC
Polyurethane
Surface resistivity1.8x1010 ohms/sq.
Material type80 mil clear
Door typeStrip shield door
Strip width200-1500 mm
Nominal strip width203.2 mm with 50.8mm overlap
LockingFlexible magnet strips/Dual lock strips
ComplianceISO 5

2. Air Treatment Section

Fan Filtration Units (FFU)

LCGC LABS provides you with FFUs of all sizes and complexities. These fan filtration units ensure proper ventilation with silent operation. Moreover, we ensure ultra-hygienic environments with constant laminar airflow. We also ensure proper customization and easy installation.

Variable  Specifications  
StructurePowder coated carbon steel/ Stainless steel
ColourWhite
Pre-filter92% efficient @ 5.0micron
HEPA filter99.995% efficient @ 0.3micron
ClassH 14
Operating resistance230 Pa (Max.)
Supply230-240V/50-60Hz
FansDouble inlet centrifugal
Motor typeEC brushless motor
Blade curveForward curved blades
SpeedVariable speed controller
Noise level58-63 dB (1m from filter face)
ComplianceUL
AccessoriesAlarm for filter replacement
Upstream challenge port
Digital airflow meter
Minihelix pressure gauge
External Sounder
Optional Features
ULPA filter99.999995% efficient @ 0.12micron
ClassU 17
UnitRoom side replaceable unit
Nominal dimensionsAirflowFace velocityWeightRunning load
(mm)(m3/s)(m/s)(kg)(Watts)
660x660x4550.150.4545500
965x660x4550.230.4556500
1270x660x4550.310.4567500
1575x660x4550.390.45831000
1880x660x4550.470.45961000

3.Biosafe Cleanroom

With a rigid, self-sufficient structure, biosafe cleanrooms are constructed without any external bracing or frame. At LCGC LABS, we ensure thermal stability and higher energy efficiency of your structure. With our comprehensive and superior quality cleanrooms, your sensitive pharmaceutical and medical operations are in the right hands. We ensure ISO 5-8 standard hygiene for all sizes and extent of biosafe cleanrooms. We use UL-certified resources and top-notch technologies in creating a controlled environment suitable for your works.

Exclusivity

Components of biosafe cleanroom

1.Enclosure section

Wall Panels:

We offer you robust, easily cleanable, and simply installable wall panels. Made of ISO-grade products,  they easily comply with international standards. And customizable solutions will make your workspace better!

Technical specifications:

VariablesSpecifications
Standard Size (W x H)1200x3000 mm
Thickness25 to 150 mm
MOCPowder coated/Precoated galvanised steel/ Stainless steel
InfillPUF (Polyurethane Foam)
PIR (Poly Iso Rinate)
Mineral Wool/Glass wool/Rockwool
FRP
CPVC
Barrier wall panelsAcrylic
SDPVC
Polycarbonate
ProfileAluminium/GI
Fire resistance classF130 under EN 13501-2
ComplianceISO 5
ColourWhite
CornersCoved corners
Coving radius495.3 mm
SealSeam sealant

Windows

We customize and pre-cut the window to fit your window frame. Our team ensures premium quality windows that are easy to clean. Our tailored customization allows your window panels of versatile functionality.

Technical specifications:

Single sided window  Double sided window  
ConstructionNominal dimensionsWindow materialConstructionNominal dimensionsWindow material
(In mm)(In mm)
Framed window14325.6x10972.8Tempered glassFramed window14325.6x10972.8Tempered glass
10972.8x14630.410972.8x14630.4
Fire-rated glassFire-rated glass
SDPVCSDPVC
PolycarbonatePolycarbonate
AcrylicAcrylic
Frameless windows14325.6x10972.8Tempered glassFrameless window14325.6x10972.8Tempered glass
10972.8x14630.410972.8x14630.4
Fire-rated glassFire-rated glass
SDPVCSDPVC
PolycarbonatePolycarbonate
AcrylicAcrylic

Switchable Glass Privacy Windows

Privacy of cleanrooms is crucial. That is why we design privacy glass windows that can fully switch from transparent to opaque. We comply with the international standards in making these windows and customize them accordingly!

Technical specifications:

VariablesSpecifications
Glass typeLaminated/annealed/tempered
Size1,828.6x3,683 mm
Environmental storage-20° to 70°C
Operational range-10° to 70°C
Electrical65 VAC ± 5V
Power>1 W/ft2
Switching timeApprox. 100 milliseconds at room temperature
Optical transmission75% view angle
Life10+ years

Flooring and Ceiling

We deliver complete ISO-grade flooring and ceiling suitable for your modular cleanrooms. Our flooring and ceilings are durable and provide a controlled environment indoors. With customized flooring mats and ceiling panels, you will see no contamination and better noise canceling!

Technical specifications:

VariablesSpecifications
CoatingVinyl powder coated
Roll dimensions (W x L)2x20 m
Tile format608x608 mm
ColourBlue/Grey/Customized
Thermal conductivity0.25 W/(m.k)
Fire ratingBf1-s1
Slip resistanceR9
Heat resistance0° to 50°C
Air cleanliness classISO 4
Load resistance40 kg/sq. cm
Static electrical propensity<2000V
Electrical resistance>1011 Ω
Particulate cleanability85.66% reduction in particle contamination
The action of micro-organism on the flooringInert and resistant
Chemical resistantExcellent
Resistance to gaseous H2O2No damage
ComplianceCE marking

Cleanroom Environment Regulator Accessories

Maintaining a cleanroom takes functional systems along with powerful machinery. Thus, your modular cleanroom must have powerful accessories catering to its procedures. And LCGC LABS has you covered with the most expedient and efficient set of cleanroom accessories!

Our cleanroom environment regulator accessories are –

 Lighting

Our lighting solutions are designed to ensure a dust-free, easy to clean, and energy-efficient hygienic environment for your cleanrooms. With our comprehensive quality testing, the products never fall short in performance. With extended 50,000 hours durable function without any maintenance and lower overall operational costs, our services are the best in the market.

Type1: Florescent Lights Features:

Type2: LED panels performance specifications:

Variables Specifications 
Power49-77W
Ceiling grid (module length)300-600 mm
Light sourceReplaceable LED
Mains voltage220V/50-60Hz
Ceiling typeExposed T-bar ceiling
ColourWhite
Color rendering index>80
Average life25,000-70,000 hours
Driver failure rate1% per 5000hours
Ambient temperature+25 C
Operating temperature range-20C to +35C
ConnectionPush in connector
ISO class2-9 Fraunhofer certified
CertificationIP65
Housing materialSheet steel
Cover materialTempered glass
Internal optic materialAluminum
HeatsinkAluminum sheet steel
LED typeSquare LEDRectangular LED
Luminous flux (In lm)3600, 3900, 6000, 63006000, 6300
Color temperature3000 or 4000 k3000 or 4000 k
Initial luminaire efficiency109- 120 lm/W109- 120 lm/W
Luminous flux tolerance+/- 10%+/- 10%
Dimensions596x596 mm1196x296 mm

Ionizers

With a uniform and continuous flow of static neutralizing ions, our ionizers provide thorough protection to your sensitive tools against ESD. The constant stream of positive and negative ions helps enhance the overall hygiene of your cleanroom. Also, the aerodynamic design is easily mountable on the T-bar ceiling with no interruption to the FFU of your cleanrooms!

Technical specifications:

VariablesSpecifications
Input voltage240V/50-60Hz
Power3.5 W
Output voltage7.5 kV
IndicatorsGreen power LED
Ion EmissionIsostat steady state DC
Emitter pointsMachined titanium/ Single crystal silicon
Replacement cycle2-3 years
Airflow60 fpm
Discharge20 sec. or less for +/-1000V to +/-100V discharge at 24”1  
Balance+/-25V at 1’
MountingTwo clips and hangers are included
Operating temperature15°C to 35°C
Humidity20-60% RH
Dimensions (HxWxL)53.34x28.702x279.4 mm
134.62x73.66x708.66 mm
CustomizationLengths according to the requirement
Weight255g per 0.3m
ComplianceUL, US
ISO ClassClass 2